Cost Effective Maintenance Management - An Intensive Four Day Seminar

Course Outline

Maintenance has too often been the focus of cost cutting without regard to the impact on availability. Money saved on the maintenance budget appears directly on the bottom line. The money lost in production through equipment down time does not appear, however it may be many times greater than the direct maintenance cost saved. The application of the methods described in this seminar will produce a positive impact on business goals.

DAY ONE

Session One - Introduction and Objectives

Course Tutor/Individual delegates (desired outcomes)
Objectives and Structure of Seminar

Session Two - Introduction and Objectives (cont.)

Introduction to CEMM
Overview of CEMM

Session Three - Functions The Operating context

Top Down vs. Bottom Up Approach

Session Four - Reliability & Maintainability

Introduction to Reliability Engineering
Where to find reliability information in your organisation

DAY TWO

Session One - Reliability & Maintainability (Cont.)

How to use reliability information for maintenance
Maintainability& Video

Session Two - Functional Failures

How to identify and document Functions and Functional Failures
The "can-want" model

Session Three - Total Productive Maintenance

Introduction to TPM

Session Four - Reliability Centred Maintenance

Introduction to RCM

DAY THREE

Session One – Process Simulation

Availability & Process Simulation (+ demonstration)

Session Two – FCA

Failure Characteristics Analysis (FCA)

Session Three – Maintenance Administration

Development & Use of Maintenance Goals & Objectives

Session Four – Maintenance Strategy Selection

"Applicable and Effective" maintenance tasks

DAY FOUR

Session One – Maintenance Strategy Development

Exercise Failure Modes, Effects and Consequence Categories
Maintenance Strategy Selection

Session Two - Work Planning and Cost Control

Work Planning and Cost Control Exercise

Session Three – Computerised Maintenance Management Systems

Introduction to CMMS

Session Four – Wash-up

CEMM Course Review & Questions
Distribution of reference material

Enquiries or comments to info@snoino.com